Honghe Machinery Honghe Machinery

Automatic Insulating Glass Production Line with Gas Filling Function Online, High Quality, China

Customization: Available
Certification: CE, ISO
Control System: PLC

Product Description

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Technical Overview

Model:LBP2500Q
Gas Filling Efficiency:> 95%
Quality:Top Quality
Max. Glass Size:2500 * 3600mm
Min. Glass Size:450 * 200mm
Sections:7 Total
Type:Insulating Glass Production Line
Structure:Vertical
Condition:New
Warranty:Lifetime Warranty
Production Capacity:800 Sets/Year
HS Code:8464901900
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Product Description

Automatic Insulating Glass Production Machine with Gas Filling on Line

Automatic Insulating Glass Production Line

This Vertical Insulating glass machine is composed of 7 key sections designed for high-speed washing of Low-E glass and efficient gas filling. Controlled by PLC, it features automatic frequency control of motor speeds across the entire line.

Line Overview Loading Section

Key Performance Characteristics

  • Premium Brushes: Three pairs of DuPont brushes (USA) for durable use and Low-E glass compatibility.
  • Automatic Detection: Distinguishes coating sides of coated and Low-E glass with alarm signals.
  • Quality Bearings: Uses SKF waterproof, oil-free bearings from Sweden to maintain water cleanliness.
  • Robust Material: Washing body made of stainless steel and anti-rusting materials.
  • Elite Controls: PLC and electrical elements utilize Schneider brand (France).
  • High Efficiency Gas Filling: Achieves over 95% inert gas filling efficiency within the press section.
  • Triple Layer Support: Capable of processing double and triple layers of insulating glass with ease.
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Technical Specifications

Parameter Specification
ModelLBP2500Q
Max processing glass size3600*2500mm
Min processing glass size450*200mm
Single glass thickness3-15mm
Cleanout speed3-10m/min
Work speed15-45m/min
Total power44.85Kw (including 10Kw heater)
Inert gas typeArgon, Nitrogen, etc.
Total weight10500Kg
Outline Dimension24600*2500*3680mm
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Sectional Breakdown

Section 2: Washing and Drying

Washing Section Drying Details

Features a 15kw fan and two pairs of wind knives with muffling equipment to reduce noise. The washing section is a single piece of stainless steel to prevent leaking.

Section 4: Inspection & Spacer bar Positioning

Inspection Section

Uses photoelectric switches for automatic height induction. Includes an entry design allowing workers to manually clean any stubborn dirt before assembly.

Section 6: Assembly & Gas Filling

Gas Filling Section

Equipped with 18 photoelectric switches corresponding to 18 gas filling gears. The servo motor ensures the board is pressed smoothly at a uniform speed, achieving European standard gas filling levels.

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Core Components

Part Name Brand Origin
PLC / Transducer / Touch ScreenDeltaTaiwan
Photoelectric / Limit SwitchBANNERUSA
Optical Fiber SwitchKEYEJapan
Electrical Switches / ContactorsSCHNEIDERFrance
Bearings for BrushesSKFSweden
Vacuum SuckerYSCKorea
Magnetic ValveAIRTACTaiwan
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Manufacturing Excellence

Production Facility Certifications

Frequently Asked Questions

What is the maximum glass size this line can process?
The LBP2500Q model can handle glass sizes up to 2500mm x 3600mm, making it suitable for large-scale architectural glass production.
Is the machine compatible with Low-E glass?
Yes, the line is specifically designed with three pairs of soft DuPont brushes and an automatic coating side identification system to safely and effectively process Low-E glass.
What is the gas filling efficiency for the insulating glass?
The machine achieves an inert gas (Argon/Nitrogen) filling efficiency of over 95%, meeting European industry standards.
What brands are used for the machine's critical components?
We use world-renowned brands including Schneider (France) for electronics, SKF (Sweden) for bearings, Delta (Taiwan) for PLC systems, and Banner (USA) for sensors.
Can the production line produce triple-glazed units?
Yes, the system is designed to process both double-layer and triple-layer insulating glass with high efficiency.
What kind of warranty is provided?
The production line comes with a lifetime warranty and includes free after-sales service for the first two years.

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