Honghe Machinery Honghe Machinery

High-Performance Automated Vertical Residential Insulating Glass Line for Double or Triple Glazed Ig Units Production

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Product Description

Basic Specifications

Model NO.
WLBZ2535-C
Power
44kw
Max. I.G. Unit Thickness
12~80mm
Working Speed
2~48m/Min
Type
Insulating Glass Production Line
Structure
Vertical
Washing Machine Type
Ultrasonic
Warranty
1 Year
Origin
China
HS Code
84752990

Product Description

High-performance Automated Vertical Residential Insulating Glass Line For Double Or Triple Glazed IG Units Production

This line is engineered for the mass production of both ordinary and low-e insulating glass. It offers high automation, exceptional efficiency, and easy operation and maintenance. The system is designed for flexibility and can be upgraded or expanded based on specific user requirements.

Automated Vertical IG Line

Section 01: Input Conveyor

This section facilitates the transmission of glass into the washing and drying area. Equipped with carbon fiber conductive brushes, it is optimized for coating glass and Low-e glass detection.

Section 02: Glass Washing and Drying

  • Full stainless steel and corrosion-resistant materials for all washing areas, tanks, and waterways.
  • 6 brushes driven independently by 6 motors to ensure continuous operation.
  • Direct coupling connection between motors and brushes to prevent slippage.
  • Dual-action cleaning: 3 soft brushes (0.1mm) for Low-E glass and 3 hard brushes (0.2mm) for ordinary glass.

Section 03: Transition Section

Utilizes dual motors to drive transmission. This allows two small glass panes to be parked simultaneously, significantly increasing workflow efficiency.

Transition Section Detail

Section 04: Lights Inspection & Spacer Placement

  • Constructed from high-quality aluminum-alloy profiles.
  • Movable rear door with lock for easy cleaning inspections of the glass backside.
  • Energy-saving LED lamp array for precise light inspection.
Inspection Section

Section 05: Outside Assembly (Optional)

Features fast and efficient assembly with a low failure rate design.

Assembly Part 1
Assembly Part 2

Section 06: Panel Press & Argon Gas Inflation

  • Denser steel frame provides a robust and strong machine body.
  • Servo motor control for precise panel pressing.
  • Two-layer front pressing plate ensures long-term flatness adjustment.
  • Partitioned suction cups with separate logic valves adjust to glass size.
  • Automatic online bottom-side argon gas filling for double and triple IGU.
Panel Press Section

Section 07: Output Conveyor

Storage and transmission section designed to optimize output efficiency. It can be integrated directly with sealing robots for automated storage of completed glass units.

Technical Parameters

Input power44KW
Max. glass size2500*3500mm
Min. glass size500*300mm
Pane glass thickness3-12mm
Max. Insulating glass thickness12-80mm
Glass washing speed3-12m/min
Working speed2-48m/min
Air pressure0.8m³/min
Overall dimension25000*2500*3400mm
Machine Overview
Production Line View
Detail View
Factory Installation
Process Detail
Component View

Frequently Asked Questions

What types of glass can this production line process? The line is designed to process both ordinary insulating glass and specialized Low-E insulating glass without damaging the film.
Does the machine support triple glazed IG units? Yes, the automated line is fully capable of producing both double and triple glazed insulating glass units.
How does the online gas filling work? Argon gas inflation is performed automatically from the bottom side within the panel press section for high precision and efficiency.
Is the washing section durable against corrosion? Absolutely. The entire washing area, including the water tank and waterway system, is constructed from stainless steel and corrosion-resistant materials.
What is the maximum glass size this line can handle? The standard maximum glass size for this model is 2500mm x 3500mm.
How is the quality of the glass inspected? The line includes a dedicated inspection section with high-quality LED lamps and a movable door to check the cleaning condition of the glass backside.

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