Honghe Machinery Honghe Machinery

New Type Auto Argon Gas Filling Insulating Glass Production Line

Customization: Available
Certification: CE
Control System: PLC

Product Description

ℹ️

Basic Information

Model NO.
LBJ2536
Max.Glass Size
2500X3600mm
Min.Glass Size
300X300mm
Type
Insulating Glass Production Line
Structure
Vertical
Washing Machine Type
Ultrasonic Glass Washing Machine
Glass Edging Type
Double Edging Machine
Grinding Head Number
4
Condition
New
Transport Package
Plastic Film
Specification
Stainless steel
Origin
China
HS Code
84752990
Production Capacity
10 Sets/Month
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Packaging & Delivery

Package Size
2900.00cm * 180.00cm * 390.00cm
Gross Weight
8000.000kg
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Product Description & Features

01 Loading Section

Automatic recognition of LOW-E glass and coated glass; automatic warning system if the glass is reversed.

02 Washing & Drying Section
  • Individual electric motor for each high-density brush for superior cleaning.
  • Triple-sealed bearings (two oil seals + one waterproof) to prevent water and dust ingress.
  • Universal water spray nozzles for complete cleaning.
  • Special "octopus" air knife with three parallel sections and stainless steel chain for powerful, even drying.
  • Mechanical thickness identification to maintain optimal air knife distance.
  • Large fan power with sound-absorbing cotton to reduce noise pollution.
  • Automatic tuyere closure when no glass is present to avoid waterlogging.
  • Gradient water tank with bottom outfall for complete sediment removal.
03 Speed Sensor Section

Equipped with speed-up sensors to transport glass quickly and improve overall efficiency.

04 Positioning Section

Hand-operated positioning for easy, accurate adjustment. Advanced height sensing allows the beam to adjust early, saving time.

05 Assembly Section

Uses lengthened block bearings to prevent small glass from dropping. Ensures accurate positioning for triple glass units.

06 Pressing Section
  • Long stroke length for easy maintenance; evenly distributed stiffeners prevent glass breaking.
  • Hydraulic transmission for stable and efficient operation.
  • Complete safety coverage for all chains.
  • High-end controls: Siemens PLC, frequency converters, and low-voltage apparatus; Schneider/France relays.
  • Aviation plugs for safety and reduced labor costs; Ethernet transmission for high precision.
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Technical Parameters

Model LBJ2025 LBJ2030 LBJ2536
Input Voltage380V 50HZ380V 50HZ380V 50HZ
Total Power30 KW30 KW34 KW
Max. Glass Size2000*2500mm2000*3000mm2500×3500mm
Min. Glass Size300*500mm300*500mm450×280mm
Washing Thickness3-12mm3-12mm3-12mm
Working Speed8~45m/min8~45m/min8~45m/min
Overall Dimension19000*1800*3100mm22000*1800*3100mm26000×1800×3600mm
Total Weight5500 kg6000 kg7000 kg
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Main Components

Name Brand Place of Origin
Programmable PLCSIEMENSGERMANY
Frequency ConverterSIEMENSGERMANY
Touch ScreenKINCOCHINA
Relays / Buttons / LightSCHNEIDERFRANCE
Proximity SwitchOMRONJAPAN
Photoelectric SwitchAutonicsKOREA
Pneumatic ComponentsAIRTACTAIWAN
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Product Gallery

Auto Argon Gas Filling Insulating Glass Production Line

Glass Washing & Loading Section Details:

Glass washing detail 1
Glass washing detail 2

Inspection and Locating Section:

Inspection system
Locating section

Panel Pressing and Argon Gas Filling:

Panel Pressing
Argon Gas Filling

Technical Schematics:

Technical Diagram 1
Technical Diagram 2

Frequently Asked Questions (FAQ)

Q1: What is the maximum glass size this production line can handle?
A1: The LBJ2536 model can process glass up to a maximum size of 2500x3600mm.
Q2: Can the machine identify Low-E or coated glass automatically?
A2: Yes, the 01 section is equipped with automatic identification for LOW-E and coated glass, including an alarm if the glass is placed in the wrong direction.
Q3: Is the line capable of producing triple or quadruple insulating glass?
A3: Yes, the external assembly section is specifically designed for triple and quadruple glass with longer supports to prevent glass from falling.
Q4: What is the efficiency of the argon gas filling process?
A4: The machine automatically calculates the required inflation volume, achieving a gas filling concentration higher than the international standard of 90%.
Q5: Which major electronic brands are used in the control system?
A5: The system utilizes high-quality international brands including Siemens (PLC and Converters), Schneider (Relays and Buttons), Omron, and Autonics.
Q6: How does the washing section ensure a perfect drying effect?
A6: It uses a mechanical identification system for glass thickness to maintain the optimal distance between the air knife and the glass surface, ensuring consistent drying quality.

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